Anchor Certification: everything you need to know

When working at height, safety is a priority. Anchor point certification or anchor point testing involves checking that your anchors meet all standards and operate safely. Read on to learn all you need to know about anchor certification.

Maintaining your height safety system

If you’re “a person conducting business or undertaking” (PCBU) then maintenance, inspections and testing are your responsibility. This responsibility might also carry over to designers, manufacturers, suppliers, and contractors. When it comes to maintenance and inspections, don’t think you need to do this yourself – all these services need to be carried out by a competent, reliable person.

When you enlist someone to check the condition of your anchors, any work must be carried out according to the recommendations of the manufacturer or another competent person. Inspections should be carried out at least once a year when it doesn’t seem practical to follow other recommendations.

 
Engaging a certifier

You shouldn’t just choose anyone to certify your anchor systems. You need to ensure your certifier carries the relevant QBCC  licences, insurances, and height safety certificates as well as a white card. They should also be qualified as a level 3 rope access technician. Insurance is important to ensure protection for you and your certifier, so it’s important you hire someone who carries public liability insurance, workers’ compensation insurance, and professional indemnity insurance.

 
Certifying anchors

For an anchor to be certified, it must meet particular requirements. These include:

  • Reliability: There should be no question about the anchor’s quality and configuration.
  • Position: The anchor should be positioned so that the operative’s work position can be easily maintained.
  • Safety: Anchors should be placed in an area where operatives can connect to and disconnect from the height safety system with no risk of a fall from height.
  • Strength: It should have a static strength of at least 12kN for abseil use, 15kN for fall arrest or 21Kn for 2 person connection.
  • Permanence: If the anchor is set up for permanent use, it must clearly carry the details of the manufacturer and installer, the load rating and direction, and the status following service and inspection.
 
Testing anchors

Anchors are tested using either visual inspection or test loads. A visual inspection takes into account the fixing, any corrosion or fault, or any other factors that might make the anchor improper or unsafe for use. Test loads involve applying half of the intended load for at least three minutes to determine the performance of the anchor.

 
Recertification documents

Recertification documents should include a:

  • Conformance certificate, which might cover each anchor individually or provide a summary of the entire site.
  • Calibration certificate, which covers load testing equipment and is only valid for 12 months.
  • Inspection records, which your inspector will issue following their assessment of your anchor. These records are crucial to ensure continuing compliance and evidence that maintenance has been completed.
  • Layouts, which involve a clear visual representation of the system.
  • Load calculations documents, which the manufacturer supplies to summarise calculations for your site and provide evidence that the load carried by your system are within safety requirements.
  • Testing and certification documents, which certify that your anchors have been tested by the manufacturer.
  • Personal Protective Equipment (PPE), which lists any particular protective gear that might be required when using the system.
  • Rescue, which details the ideal rescue method.
  • Product brochures and instruction manuals, which are usually provided by the manufacturer.
  • Site or product photos, which aren’t mandatory but help users to understand the nature of the site and to ensure product compliance over time.
  • Exclusion Zones, which are areas that workers should not access.
  • Requirements for testing and re-certification, which are done along with standard inspections.
 
The cost of non-compliance

The law dictates that PCBUs must provide and keep a safe work environment. Height safety is a crucial factor. If you are a PCBU, you are expected to know what is required to maintain safety on site; claiming ignorance will not be accepted if an unsafe worksite leads to negligence, serious injury, or death.

If an unsafe or non-compliant anchor has caused consequences, you may face a hefty fine and even jail time. According to the WHS Act, the highest penalty an individual could be liable to pay is $600,000. They could also face five years of imprisonment or a combination of both. If you’re a body corporate, the maximum penalty rises to $3,000,000.

 
Conclusion

Safety is paramount when working at height, and anchor certification is crucial to keeping a workplace free from accidents, serious injury, and even death. Staying on top of the certification requirements will ensure your site continues to operate safely and effectively for the duration of your project.

Give Fidato a call on 1800 343 286 to find out more or book your building to have your anchor points checked or recertified.

Fidato's professional rope access crew can install your anchor points safely. Just ask

Frequently asked questions

You may find answers to some of your questions here. If you don’t see your question here or on our FAQ Page, then please reach out to us. We will be more than happy to answer any queries you may have.

HOW OFTEN DO ANCHOR POINTS NEED TO BE TESTED

According to Australian Standard AS/NZS 1891.4, anchor points need to be tested every 12 months by a competent person
Anchor points need to be tested every 12 months to ensure they are still safe and secure. Fidato has the detailed knowledge and experience required to carry out asset maintenance of the highest quality in any sector - whether government, commercial, industrial, educational or residential. We believe a successful handover involves solid and efficient work ethics, professional accountability & years of industry experience.

HOW MANY ANCHOR POINTS DO I NEED FOR A ROOF?

As a minimum a height safety system must prevent the risk of a pendulum swings or falls from heights. The number of anchor points will vary from roof to roof because of the substrate used and the length and breadth of exposed edges. 

Fidato follow the guidelines as set out by The Australian Standards AS/NZS 1891.4. We use Safetylink, Sayfa and Safety Roof Anchors for our height safety systems. Each of the products used have their specifications and guidelines which we follow.

There is no one-size-fits-all answer to this question as the number of anchor points you'll need for a roof will depend on the specific circumstances of your project.

WHAT IS THE MINIMUM RATING FOR AN ANCHOR POINT FOR 2 PEOPLE?

The minimum rating for an anchor point for 2 people is 22kN.

WHAT IS THE MINIMUM STRENGTH OF AN ANCHOR POINT?


The minimum strength of an anchor point is dictated by the governing body or standard to which it must adhere. In Australia, for example, the minimum strength required for an anchor point is 10kN (2,248lbf or 1,021kgf). This means that the anchor point must be able to support a static force of 10kN without deforming or breaking.

It’s crucial to know how to keep your staff and the public safe. For construction work, maintenance jobs, and inspections that are taking place in hard-to-access areas, you need to consider your options if a crane will not be suitable. The two basic options are ropes or scaffolding.

While scaffolding might be the knee-jerk choice, it’s important to consider what rope access can bring to the table that scaffolding can’t. Plant towers, industrial chimneys, wind turbines, high rise curtain walls, smokestacks, and many other tall and difficult-to-access structures will prove inappropriate for conventional scaffolding.

There’s no doubt that scaffolding has its advantages but rope access is growing in mainstream popularity as more project managers realise its innate benefits – not only is it faster and safer than many other high angle options, but it can be cost-efficient and flexible.

In this article, we will identify some of the core differences and how the two options stack up against each other.

 

How does the speed of setting up and dismantling compare?

It’s undeniable that rope access will take far less time than scaffolding to set up. It avoids the long days of assembly and disruption to a construction site or public building that scaffolding demands to complete a job. The same goes for dismantling. Scaffolding is a considerably time-consuming choice for projects.

The process for setting up rope access is under an hour but can be as fast as just a few minutes. This eliminates long periods of downtime and ensures that your project is running smoothly and on time.

 
Which is the more cost-effective of the two?

The setting up of scaffolding equipment alone is costly before you even start to factor in the price of the equipment itself. This specialised equipment must be transported, erected, inspected, maintained, and then dismantled by a third party. Altogether, this can make for a very costly experience and contribute to extended periods of downtime.

Rope access, on the other hand, is far cheaper. The equipment itself is much smaller and easier to inspect to keep it in working condition. Add in the short time it takes to set up and dismantle, and rope access poses a far more cost-effective choice for height access and keeps your project running without costing you time as well.

Although scaffolding can be erected in more situations it is the cost factor that will often inhibit this from a viable option. Scaffolders are a separate contractor and do not carry out maintenance works, which results in multiple costs as opposed to Rope Access Technicians who set up the safety system and are trade qualified to carry out the works.

 

How safe are they both?

While scaffolding is, of course, one of the safest options for height access, rope access is actually proven to be safer.

This is because all rope access technicians are rigged to two separate ropes: one is the mainline and the other is a back-up should the first fail.

Rope access technicians are a specialised trade with strong safety procedures and rigorous height-access training. Using rope access reduces the possibility of falls that tend to occur when working with scaffolding as workers are securely attached to the two-rope precautionary system.

 

What flexibility do the two options offer?

Few buildings are ever straight up and straight down. However, scaffolding is designed for structures exactly like this and tends to struggle or pose an issue around alternative designs.

This is where rope access proves most successful. It allows technicians to reach those hard-to-access spots where scaffolding would struggle and reduces disruption of the building’s use.

 
What are the aesthetics of both scaffolding and rope access?

Far from the ghastly eye-sore of scaffolding, rope access is easily the more aesthetic option of the two height access routes. Not only will it be far more subtle than scaffolding, but it removes the need for businesses still operating below to include desperate We’re still open! signs, keeping your relations with local businesses happy and healthy.

Fidato is formed from a team of specialists in rope access but will always factor in alternative options of height access for each case project to ensure that the most suitable choice is made. Rope access will depend on location, budget, time constraints, building, the type of work required, the degree of difficulty, and the availability of supervisors and trained professional team members.

For more information about rope access options for your project, get in touch with Fidato today to speak to one of our dedicated customer service team members.

 

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